Year: 2019
Manufacturer: DMC
General Specifications:
Raw Materials: HR
Tensile Strength: Max. 42.0 kg/mm2
Coil Outer Diameter: Max. 2,000....Min. 1,500 mm
Coil Inner Diameter: 610 mm
Coil Width: Max. 600mm........Min. 150 mm
Tube Outer Diameter: Max. 168.3 mm.......Min. 50.8mm
Wall Thickness: Max. 7.0 Min....1.4mm
Tube Cut Length: Max. 12,000mm...Min. 6,000mm
Line Speed Range : Max. 60 Min/m.... 20 m/min
Electrical Power Source: AC 440V, 60Hz, 3P (Main) AC 220V, 60Hz, 3P (Control)
Complete Mill with the Following Components:
Entry Coil Car with with Opener and Peeler
Single Mandrel Uncoiler
Weight Capacity: 12,000kg
Entry Pinch Rolls
5 RollLeveler
Work Roll Diameter: 100mm
Work Roll Face: 650mm
Auto Shear and End Welder Machine
Max Strip Width: 600mm
Max Thickness: 7mm
Vertical Rotary Floop Accumulator
Max Winding Speed: 90 m/min
Forming Entry Part:
Entry Edge Guides with Pinch Rolls (75mm Diameter)
7 Roll Flattener (3 over 4 Design)
Work Roll Diameter: 100mm
Work Roll Face: 650mm
Forming / Fin Section Configuration:
BD: Breakdown Roll Stand (Driven)
Shaft Diameter: 120mm (4.7")
Single Point Parallel Adjustment
110KW DC Motor Drive
BDS: Breakdown Side Roll Stand (Idle)
Shaft Diameter: 70mm (2.7")
SC: Side Cluster Roll Stand (Idle)
FP: Fin Pass Roll Stand (Driven)
Shaft Diameter: 120mm (4.7")
Single Point Parallel Adjustment
75KW DC Motor Drive
FPS: Fin Pass Side Roll Stand (Idle)
Shaft Diameter: 70mm (2.7")
DC Drive: Eurotherm Digital (UK)
PLC Control: LG (Korea)
SG: Seam Guide Roll Stand (Idle)
Shaft Diameter: 60mm (2.3")
4 Roll Weld Box
500KW High Frequency Solid State Welder
OD Scarfing Unit
Ironing Roll Stand
Scrap Winders
Cooling System
Cooling Bath Length: 4,500 mm
Emulsion Cooling System
Sizing Section Configuration:
Stand Arrangement: TW + S1 + SQ1 + SQ2 + SQ3 +MR+ TH1 + TH2 + PO
S: Sizing Roll Stand (Driven) ... 120mm Shaft Diameter
TW: Twisting Roll Stand (Idle) .. 90mm Shaft Diameter
MR: Measuring Roll Stand (Idle)
TH: Turk's Head Stand (Idle) ...50mm Shaft Diameter
PO: Pull Out Roll Stand (Idle)
130KW DC Motor Drive
DC Drive: Eurotherm Digital (UK)
PLC Control: LG (Korea)
Cold Saw Cut-off Machine
AC 42kW x 1,000rpm servo motor
Runout Table
Auto Packing System (Square Tube Only)
Roll Tooling
Round: 60.3 ~ 168.3mm
Square Tube: 50x50 ~ 150x150mm
Spare Parts
Complete with Hydraulics, Electrics, Controls
Installed