Year 1993

Updated Mechanically and Electrically
Welder New in 2005

Tube Diameter Range:  88.9mm - 220mm
Wall Thickness:  2.6mm - 10.0mm
Rounds Thickness:  10mm
Square & Rectangles Thickness:  8mm
Shaft Diameter:  160mm
Tube Lengths:  2.6M - 12M
Line Speed:  100 Meters/Min
Squares:  70mm x 70mm - 155mm x 155mm
Rectangular:  90mm x 50mm - 200mm x 100mm
(Rectangular sections with max diagonals 220mm)

Yield Point:  Max 648 N/mm2 (94,000 PSI)
Strength:  Max 720 N/mm2  (104,000 PSI)

Entry Coil Details:
Coil OD:  1200mm - 2000mm
Coil ID:  482mm - 508mm
Strip Width:  260mm - 700mm
Yield:  648 N/mm2
Strength:  720 N/mm2
Coil Weight:  10,000 Kg

 

Complete Mill With:

3 Coil Storage Cradle
(Below 4 Items are on a sliding Base for Coil Feed Up)
Pit Type Coil Car with Powered Rolls
Hold Down Roll
Peeler Table
Clamp

Mandrel Uncoiler
Sliding Base
Hydraulic Expansion
Feed Up Drive
DC Drag Generator Brake

5 Roll Flattener 3 over 2
2 Rows of 2 Edge Guides
Entry & Exit Pinch
Crop Shear

Automatic Shear & End Welder
2 Clamping Stations
Hydraulic Cross Cut Shear
Siemens Digital Readouts
Esab MiG 5000i Power Supply


Entry Accumulator Strip Rotation Guides
Horizontal Accumulator
9.5 Meter OD
45 Ton Coil Capacity
Digital Readouts


Mannesmann Meer Forming Mill
2 Sets of Entry Edge Guides
3 Break Down Forming Stands
Linear Forming Cage Stands
3 Finn Pass Stands
Top & Bottom Motorized Stand Adjustments
Programmable Roll Positioning
Quick Change Injector System for Roll Chocks and Tooling
Universals Stay Locked In Place During Tooling Change
79KW DC Drive on Each Forming and Finn Pass Stands
(6 x 79KW DC Motors)

Welding Section:
1000 KW EFD Solid State Welder
New in 2005
Model Weldac G2
REC 1450
1450 KW
Cycle:  50 / 60 HZ
Siemens Digital Touch Screen Simatic Panel
Siemens Simatic HMI
5 Roll Weld Box
Exit Squeeze Roll
ID Scarfing
OD Scarfing with Rotary Bead Notcher
Scrap Discharge Conveyor
Laser Camera Weld Monitoring System
Cooling Fans, Heat Exchangers, Impeder Pumps
Spare 5 Roll Weld Box

Spray Type Cooling Trough
Weld Bead Orientation Stand
Forster Defectomat CI Eddy Current Tester

Mannesmann Meer Sizing Mill
4 Stand Sizing Mill
Top & Bottom Roll Stand Adjustments
Each Stand has Side Roll Clevis’s for Squaring
Driven Squaring in Sizing Mill
Programmable Roll Positioning
Quick Change Injector System for Roll Chocks & Tooling
Universals Stay Locked In Place During Tooling Change
79 KW DC Drive on each Sizing Stands
(4 x 79KW DC Drives)

4 Roll Turks Head (Used Mainly for Straightening)
Spare Turks Heads

Friction Saw
Rack & Pinion Carriage Accelerator
109 KW DC Accelerator
7 Meter Bed Length
Water Cooled Saw Blade Motor
Dual Hydraulic Clamping
Plastic Eurothane Clamps with Metal Inserts
Siemens Servo for Saw Blade Actuation
Siemens Touch Screen Digital Controller

Run Out Table with Side Reject Discharge

Mannesmann Meer Packaging Line
Chain Cross Conveyor
Sortation Table
Magnetic Stacker
Bundle Conveyor / Lift Table
Exit Bundle Cionveyor
2 Signode Banding Heads. (Double In Line Banding)
Model PSM-M400N-114-BRP
Bundle Storage Conveyor
Tilting for Fluid Drainage
Siemens Simatic Digital Readouts with Touch Screen

Coolant Pumps and Filtration System
Hydraulic Tooling Change Press

Siemens PLC S7300
Mill Drives:  ABB DCS800
Entry Line:  ABB DCS800
Accumulator:  Siemens Sinamics
Packaging Line:  Siemens Sinamics

Spare Turks Heads
Spare Weld Box
Quick Change Bearing Blocks and Tooling
Saw Blades
Saw Clamps
Impeders
ID Scarfing

Tooling:

Rounds:  88.9 , 114.3 , 139.7

RHS:  90 x 50 , 100 x 50 , 100 x 60 , 120 x 60 , 120 x 80 , 150 x 100 , 160 x 80 , 200 x 100

SHS:  70 x 70 , 75 x 75 , 80 x 80 , 90 x 90, 100 x 100 , 120 x 120, 140 x 140 x 150 x 150