Equipped With
20" - 130" (72") x 1" WT Helical Seam Pipe Manufacturing Plant API-5L X70, ISO 9001 Featuring: - Two Step Spiral Mill (Mill 2) including 2 off line pipe welding lines from Uhrhan & Schwill - Pipe End Expander - FBE coating plant Includes 1500 cfm oil free compressor - Conical Conveyors - Electrical Transformer 2000 KVA - Vacuum Pipe Lifter - Spare and wear parts from U&S Detailed Equipment as Follows: Two Step Spiral Mill (Mill 2) B&V 1982 Diameter Outside Support (outside cage): 24” to 72” Inside support (original): 16” to 130” Wall 0.250” to 1.000” Grade up to X80 Pipe Length 12.2 to 24.4 m Main Driver motor 75 KW (2014) with speed control through inverter. n1 = 1786 rpm; n1 / n2 = 2014.65, roll diameter 750 mm Roll 0.886 rpm Max mill speed 2.08 m/min Upgrade of welding equipment to GMAW tack welding. Uhrhan & Schwill, Z5 control, 4 x DC1000 capacity (2017) Fly welding of coils (2011) 2 edge milling units (4 heads in total) 1 unit PWS, 600 mm diameter head, 110 KW per head (2006) Number of cutting heads available Left: Right: 1 unit PRD/Cagil 600 mm diameter head, 79 KW per head (2012) Number of cutting heads available Left: Right: Outside Cage forming 24”-72” (instead of inside support) PRD (2016) If outside cage forming is removed, diameter capacity returns to original 20” to 130” Mid forming roll, PRD (2015) Off line welding lines (2 lines) Uhrhan & Schwill 2017 Invoiced as complete automatic welding system for spiral pipe, with automatic welding carriages Digital welding system Z5 Diameter 24” to 72” Maximum pipe weight: 1 Mton / m Thickness 0.250” to 1.000” Pipe Grade up to X80 Pipe Length 12.2 to 25 m Welding Equipment / Control (Lincoln Electric / U&S) 2 arc external welding head (2 x DC1000 + AC1500) 3 arc internal welding head (2 x DC1000 + AC1500 + AC1500) Steitz Flux heating and recovery system (internal and external) Flux mixture control for inside is manually selected with wing screws. FBE Coating Plant External shot blast Wheelabrator 2010 Pipe diameter 16” to 60” Two upblast wheels (2 x 100 Hp) Four (4) Gas fired ovens All burners sum In total 12 million BTU (nominal) FBE coating equipment Nordson 2011 48 gun equipment, Versaspray II (3.2 lb/hr per gun) Complete with big bag unloading system and powder transfer pumps 2 powder system (FBE + ARO), with separate powder reclaim systems CO2 emergency fire suppression system. 20 conveyors 12.2 m length chassis with 4 sets of rolls per chassis One (1) 1500 cfm Oil Free compressor 2013 Atlas Copco ZR-275-FF One (1) Holiday detection equipment ISOTEST act 8.0 2.0 – 12.0 kV (pulse voltage) Conical conveyors Length between the rolls: 3 m Total length of rolls, 160 m, not all have motors. Electrical Transformers One (1) 13,200 v to 440 v, 2000 KVA Vacuum Pipe Lifter Shoenbeck made (Germany) With 3 sets of seals a. 24” b. 36” to 40” Available spare and wear parts form U&S Wear parts and many spare parts from U&S. Including more than 9,000 contact tips. c. 42” to 48”
